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Thread: Old auto Mazda 121

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    Default Old auto Mazda 121

    My wife loves her old bubble car ....the mazda 121.

    Over the last few days...and yes it has been hot, the little bugger is getting high in the water temperature.

    If you run it up to 80 kph, it stays at a constant temperature, but as soon as it gets to 100kph, the temperature guage climbs to very hot, near full temp. As soon as the speed is backed off, it drops down again.

    Being a car dimwit, should I say, take off the bottom hose, and drain it, and stick the hose down the radiator neck and flush it? Should I then refill it with coolant and then see what happens? That's about the limit of my mechanical skills when it comes to car overheating.

    Any ideas appreciated

    Thanks


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    Geez the list of what it could be is long.

    Is the fan belt on tight as a slipping belt will cause the car to overheat at speed.

    Is the water pump OK, if the blades are rusted as the engine spins faster it cannot pump water?

    Is the thermostat opening all the way, as the engine speed increases you need the thermostat to open far enough to allow water through.

    Is the bottom radiator hose with a spring inside? As the water pump draws water the hose can collapse and restrict flow.

    Is your radiators air passage clear, no rubbish blocking air flow?

    Is you radiator blocked internally?

    Is your water level dropping?

    Is your cooling system holding pressure?

    Is your oil turning milky white, water level dropping and maybe running rough?

    Id start with checking the belt tension, replace the thermostat, maybe remove the radiator and reverse flush it (internally and externally) for a start.

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    Default Me too!

    I don't have the answer but will be happy if someone does.
    I started having the same problem a couple of months ago with my 4 cyl Magna, which would be older than your 121.

    The temp gauge always used to sit just under 1/2 way no matter how hard or how long I drove the car. Then it started getting hot if I went over 100kph even for a short time. If I don't slow down, it quickly goes well over 3/4 on the gauge. Slowing to 100kph does not bring it back down. I have to slow to 80kph or less. It is fine then, even in the thickest of traffic.

    If I stay under 100kph from the start, the temp gauge sits on 1/2 way for 50 or 60kms but then gradually begins to creep up. On a long trip, I have to stop for a few minutes every 100kms to let it cool down.

    I've replaced the thermostat twice, replaced the radiator cap twice and put in a brand new water pump. Still no difference. I have a station wagon of the same model, so in desperation swapped over the radiators. Still no difference. I temporarily removed the thermostat altogether. That delayed the onset of the problem but did not solve it. Of course the weather has been very hot lately, usually 30 degrees plus, but that was never a problem in the past.

    I haven't altered the car's tuning in any way. Haven't touched the ignition timing or the mixture. It is running too well to be a serious tuning issue. The only thing left that I can think of is a restricted water passage in the engine block. But how?

    Anyway this will bump your question back to the top so I hope you get some answers.

    Edit: Godzilla replied while I was still typing (I type slower than I drive).
    Last edited by Coldamus; 07-02-11 at 08:34 PM. Reason: More info.

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    A new fan/alternator belt as well as a drive belt were fitted 2 days after the problem surfaced, as the belts were starting to scream.

    This made no difference to the heat going up. Just like colamus says he has watched/observed, then this is the same.

    I guess I'll start at the easy parts you suggest, and tomorrow check the bottom hose.

    The oil shows no sign of milkiness.

    The radiator never uses water, think it has only been topped up twice in 12 months...just doesn't seem to need it.

    The radiator seems clear of anything, allowing air to be blown over it ok.

    How do I check for an internal blockage or that it holds pressure?

    As usual...many thanks for trying to assist.

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    A hint in your last post.

    Why did your belts start screeching?

    Hows your water pump?

    Concentrate on that first......

    Radiator blockages come from 2 areas, one is air flow through the Rad. You would be surprised what crap can get caught in the fins, a garden hose can wash out rubbish but push it out the reverse way that it got in. IE wash it from inside the engine bay to out.

    The other way they can block is internally, one way is to get it dismantled and professionally cleaned, the other way is to remove the rad, tip it upside down and put the garden hose in the bottom outlet and blast all the crap out via the top hose point.

    Before you do anything, check your water pump first, it may be farked if your belts were screeching and slipping, sounds like its jammed or jamming.

    Again, check your thermostat too.
    Last edited by Godzilla; 07-02-11 at 09:38 PM.

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    Quote Originally Posted by Coldamus View Post
    The temp gauge always used to sit just under 1/2 way no matter how hard or how long I drove the car. Then it started getting hot if I went over 100kph even for a short time. If I don't slow down, it quickly goes well over 3/4 on the gauge. Slowing to 100kph does not bring it back down. I have to slow to 80kph or less. It is fine then, even in the thickest of traffic.
    i'm thinking that combustion gases are entering the cooling system at higher loads and temps , maybe from a slightly loose head gasket. only needs to be a small amount.

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    change radiator hoses top and bottem sounds like they are sucking in at high speeds and restricting water flow bet they are soft as had this happen before
    IF IT DONT WORK USE A BIGGER HAMMER

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    Like Tradesman said it could be a hairline crack in your head.
    My brother just went through the same ordeal.

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    try retensioning the head bolts first , as its a good place to start. if the centre ones are a bit loose it may confirm a leak.

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    Once a gasket starts to leak it's game over.

    Tightening head bolts rarely helps as a cut would already be present.

    That's why I asked if the water level was dropping or if the oil was turning milky or if the engine was running rough.

    Once the head gasket leaks it's head off time for a proper repair.

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    A cracked head or gasket could explain mine but I hope not. There's certainly no sign of it at idle - i.e. no bubbling visible when looking through the radiator cap hole. Also it runs smooth and has plenty of power. However, when it is hot it does blow through and overflow the reservoir bottle.

    For example, I drove to Tamworth this morning (75kms). The temp gauge was on 3/4 when I got there. It cooled off a bit when parked while shopping. When I started it again, the gauge was at 1/2 way. I replenished the coolant (about 1 litre) with the engine running and the gauge then stayed on 1/2 way for the whole 75kms back home.

    If it is the head gasket or a cracked head, it will probably get worse rapidly, so I suppose we will know soon enough. In the meantime, I will replace the bottom radiator hose on mine. I already replaced the top one as I had a spare.

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    what about a restricted exhaust pipe or catalytic converter, could that cause overheating at high speed but not at normal town speed.Because all the other things like thermostat, water-pump ,slipping belts etc . seem to effect idle conditions like traffic lights etc. and he's not complaining about overheating in that situation.


    Dash.

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    Ok..update day.

    The alternator or drive belt only squealed on start up, and stopped after 30 seconds or so. It never squealed or made any noise at other times.

    Today I took off the top and bottom hoses, and flushed out the radiator...not much gunk came out, but others at work said you need rods or something to clean the guts properly.
    Anyhow, the hoses were all in good nick, so I refitted the hoses and clamps, and topped it back up with water. After startup, I also ensured the radiator was fully topped and the side water bottle filled to the designated height. I didn't fill it with coolant at this stage, as I thought if I need to remove hoses or anything again, then that was a waste of good coolant.

    It seemed to come on to temperature very quickly, from just a few minutes idling, so I turned it off.

    As I say, I am a car dummy, so I just poked around, not really having much of a clue.

    What I noticed next was a yellow warning sticker on the electric radiator cooling fan, warning that the fan operates as soon as the ignition is turned on...so I went and turned it to the on position, and I couldn't hear the fan. I started it up, and still can't hear the fan. I got the missus out with me and we both took a turn at starting the car, and looking to see if the fan moved...it never did.The car does not have a fan belt, it is reliant on the electric fan.

    I then found the 30w fuse in the engine bay, marked "cooling fan" and checked that..it looked ok. We noticed another fuse in this batch of 4, was also another 30w one, so we swapped them to try work out if the fuse was faulty...unfortunately, no difference, so fuses does not appear to be the problem.

    I guess I need to carefully drive it to either a radiator place or an auto electrician to see if the fan motor is buggered or not....that's a 35km trip on an 80-100km country road. Also not sure if a new one just bolts on to the outside of the radiator, or you have to buy a relacement all up. This fan is on one outside radiator, and there is another radiator on the iside of that one, about 25mm apart. I suppose one is maybe for the a/c and one is for the engine cooling?

    Am I on the right track?

    Thanks for everyone's input so far.

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    You could test your fan by just hooking it up to 12 volts viewer but I somehow doubt this is your problem since you stated the problem is present at 100 kph. The electric fan is often for when it overheats (more likely on hot days in crawling city traffic) or fitted for your AC.
    Last edited by weirdo; 08-02-11 at 05:28 PM.

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    Quote Originally Posted by weirdo View Post
    You could test your fan by just hooking it up to 12 volts viewer but I somehow doubt this is your problem since you stated the problem is present at 100 kph. The electric fan is often for when it overheats (more likely on hot days in crawling city traffic) or fitted for your AC.
    Oh bugger....smacked in the back of the head again...lol

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    lol sorry mate

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    To test your thermo fans, take the car for a drive, let it get hot, pull over and pop the bonnet.

    They should switch on at some stage within 5-10 minutes of being stationary while the engine is running.

    Also after performing that test, turn on your aircon, a fan should also start.

    Now here is the fun part, your fans should no need to turn on while your doing 100 as the airflow through the radiator while you are moving is far more than it should need.

    I dont blame the fans, because your not overheating at low speed when there is no or little airflow.

    Still waiting to hear why your belts squeal, are they loose of is your waterpump farked?

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    Viewer, On my car, and I expect yours would be the same, the fan turns on when the radiator coolant gets to a certain temp (83 degrees C). In mine, it is controlled by a thermo switch screwed into the bottom of the radiator. (easily traceable by the wires from the fan)

    As well as the fuse, there may be a relay for the fan. (in mine, the relays are also in the fuse box). The second fan is for the air cond. On mine, if you switch the air cond on, both fans operate regardless of the coolant temperature. If yours does the same, it is one way to force the engine fan to turn on when in traffic. However as weirdo said, your problem is at highway speed and the airflow should make the fan unnecessary.

    If you just want to check that the fan motor is ok, try turning the air cond. on. If the fan still doesn't run, look for a defective relay.

    Edit: Jeez, that Godzilla is fast on the typing - beat me to it again.
    Last edited by Coldamus; 08-02-11 at 06:47 PM.

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    Quote Originally Posted by Godzilla View Post
    Still waiting to hear why your belts squeal, are they loose of is your waterpump farked?

    From my update Godzilla...
    Ok..update day.

    The alternator or drive belt only squealed on start up, and stopped after 30 seconds or so. It never squealed or made any noise at other times.

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    Another quick look...missus started the car, and turned a/c on...the inner fan on the engine side radiator started up straight away.

    The other fan on the outer looking radiator no move...maybe have to wait til it's hot to see that one move.

    I just downloaded a 121 manual, and it shows me where the thermostat and everything is. It mentions checking the thermostat, as well as checking the water thermoswitch.

    Hmmm...wish I had learnt how to do mechanics when younger...lol

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